Reload 209 Shotgun Primers Using Field Expedient Methods

Warning: For educational purposes only. Use these techniques at your own risk.

Tools used for field expedient reloading

Items needed to reload 209 primer

Removing 209 primer components

209 primer assembly

"Urban Man" My survival buddy sent me another post in a series of reloading shotgun ammo. This video shows how to reload the primer as well when you have no primer replacements."


Suggested tools used:

1. Antique hand primer crimp tool
2. Wood dowel for powder, wad and shot compressing
3. Primer removal tool with socket base (5/8 inch socket)
4. Rubber hammer
5. Wad cutter tool (for what ever size shell you are loading)
6. Flat punch that fits inside primer cup to flatten out dimple
7. Flat piece of metal stock
8. Flat piece of wood
9. Strike anywhere matches
10. Powder and shot measuring cups
11. Wad material (paper, plastic, wool, etc)
12. Over shot card material (cardboard, playing cards, etc)
13. 5.5 mm socket (used to remove primer cup)
14. Pin or finishing nail used to pound out primer cup.
15. Lighter or similar flame source
16. Glue stick
17. Rifle and shotgun powder with container (I used Pyrodex RS)
18. Bird shot with container (I used #7 1/2 in the video) 


Note: Do not allow the ammo to get wet. Do not jar the ammo around by throwing into an ammo can or something of that nature. Protect the ammo until it is needed. It is best to shoot this ammo from a single shot or double barrel shotgun rather than a pump action. A pump action can be used if you load and fire one round at a time rather than using the pump action.

One drawback from reloading spent primers is the chance that the match head powder or what ever other ignition source was used may not ignite and you get a dude fire.

In the event the primer does not ignite, wait about 60 seconds with the end of the barrel pointed on target in the event there is a cook off. A cook off is when the powder could be smoldering but has not yet ignited. If it ignites and the end of the barrel is pointed toward someone, there may be a chance of an accidental shooting.

Always inspect the shells for damage and cracks. Do not reuse or shoot damaged ammo. Use safety glasses when loading your ammo and keep open flames away from your powder.